intelligent packing solution

INTELLIGENT
PACKAGING SOLUTION

INTELLIGENT
PACKAGING SOLUTION

IPS

Background IPS standard

INTELLIGENT
PACKAGING
SOLUTION

IPS

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THE BEST SOLUTION OPTIMIZED FOR food products that are subjected to quality control and weighing for packaging.

vegetablescheeseBerries - Beerenfruitsmushroom 3chicken 2fish 2

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Highlights & 
advantages

hygienic
Robust, hygienic
construction
profit
Maximum
productivity
giveaway
Maximum reduction
of the giveaway

Packing line – IPS

Packaging systems: precise, state-of-the-art and tailor-made

The TopControl packaging lines are precise and cutting-edge customised lines for every requirement.

From planning till installation TopControl cares about everything. All from one single source – like that there are no component interfaces that might cause faults. The perfect match between individualised development and proved installation.

The packaging line is convincing due to its modular design. 1 to 4 possible transport levels can be selected. Level 2 is necessary in any case – it is the working level. One module of the packing line has a length of 3000 mm.

Large, smart weighing tables equipped with innovative lighting technology can be integrated into the packing line.

 

The line can be personalised with the following options:

Ergonomic, robust & hygienic workplaces

Productivity

Maximum packaging speed and productivity

Profit Maximinazion

Profitmaximization

Retun on Investment

ROI 3-12 month

Flexible

Flexible use

Reduction Giveaway

Maximum reduction of giveaway

removal

Transportbeltforautomaticormanualtransferofthecombinedproduct to the following station

Working Steps

Minimisation of the work steps

Display

Intuitive touch display

Timescheduling

Efficientstafftimerecordingwithintegrated RFID reader

Recording

Complete control and registration through the TopControl software

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Application areas and compatibility

Software

FoodProcess, Fruitmanager

Packaging

Small packaging, Transport packaging

Application

Cheese, Fish, Fruit, Meat, Vegetables

Fruit

Berries, Fruit salad, Table grapes

Vegetables

Basil, Beans, Carrots, Chives, Ginger, Lettuce, Mushrooms, Onion, Parsley, Peppers, Pumpkin, Tomatoes, Zucchini

More highlights
  • Maximum reduction of the giveaway and maximum increase of the productivity
  • Integrated LED indicator
  • Profitmaximization
  • Individual adjustment of levelling or extraction weighing definable per article
  • Packing according WELMEC 6.4/℮ for finished packs
  • ROI within 3-12 months
  • Complete control and registration of weight and performance data through the TopControl software

Application areas and compatibility

Software

FoodProcess, Fruitmanager

Packaging

Small packaging, Transport packaging

Application

Cheese, Fish, Fruit, Meat, Vegetables

Fruit

Berries, Fruit salad, Table grapes

Vegetables

Basil, Beans, Carrots, Chives, Ginger, Lettuce, Mushrooms, Onion, Parsley, Peppers, Pumpkin, Tomatoes, Zucchini

Downloads

Highlights of the IPS packing line

Working levels

The packaging line is convincing due to its modular design. 1 to 4 possible transport levels can be selected. Level 2 is necessary in any case – it is the working level. One module of the packing line has a length of 3000 mm.

integrated Weighing platform

Integrated system scale

The levelling scale optimises the giveaway of the goods to be packed. Integrated in the network, the weights are recorded directly in the central TopControl software, thereby increasing yields by avoiding unnecessary overcrowding. The high accuracy of the scale and the intuitive operation allow considerable savings in time and product costs.

FUNCTIONS

  • Dynamic control of weight limits, levelling or removal weighing definable per item
  • Recording of incoming batches and waste

Sophisticated details

Conveyor belts: The conveyor belts can be used on all levels. Depending on whether the products are packed in punnets or boxes, the appropriate conveyor belt width will be chosen.

Roller conveyor: The roller conveyor is available with and without motor. They can be used at all levels. Depending on whether the products are packed in punnets or boxes, the appropriate roller conveyor width will be selected.

Tray ejector: The tray ejector can be combined with a conveyor belt width of 200 mm and can be used on level 2.

Box switch/turnout: The automatic box switch is used on level 1 and 2. This way, the boxes will be automatically ejected at the respective workstation without the workers having to manoeuvre them from the conveyor belts or roller conveyors to the workstation.

Frontal worktables: TopControl’s frontal, smart weighing tables are delivered mounted on the packing line. They are available with and without box storage. Integrated into a customer-tailored packing line, they make the packing and repacking process easier than ever before.

 

Packing lIne detail

Upgrade your machines with our software solutions

TopControl’s software solutions convince through their functionality and intuitive operation. As a result, you always have an overview of your production. Giveaway optimisation, productivity growth, cost reduction and an efficiency optimisation are just some of the benefits you will have by using TopControl machines with the right software. Optimal resource management with complete time and data recording of the workplaces results in a significant increase in profits. Learn more about our software solutions.

More information?

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